In-Sight® Explorer 5.3.0 Release Notes

© Copyright 1999-2016 Cognex Corporation. All rights reserved.

Version: 5.3.0.57, 10/21/2016

Overview

This document describes the In-Sight® Explorer software, including the following topics:

Note: Visit the In-Sight Online Support Center to download the latest release notes and documentation, including localized versions. In order to access the updated documentation from the In-Sight Explorer user interface and Windows Start menu, you will need to first log on to the PC with administrative privileges. Next, you will need to copy the downloaded documentation to the appropriate location within the installation directory; the default location is: C:\Program Files (x86)\Cognex\In-Sight\In-Sight Explorer 5.x.x\Documentation.

System Requirements

This section describes system requirements for the In-Sight Explorer software.

PC Hardware Requirements

Minimum

Note: The Minimum Hardware Requirements are for PCs that will be connecting to a single low resolution In-Sight vision system running at a slow production speed.
  • Intel® Pentium® 4 processor running at 2GHz (or equivalent)
  • 1GB of available RAM
  • 2GB of available hard-disk space
  • Video card capable of displaying 1024 x 768 resolution at 24-bit color depth (the DPI Display setting must be set to 96 DPI)
  • Network Interface Card (at least 100Mbps) for connecting to an In-Sight vision system

Recommended

Note: The Recommended Hardware Requirements are for PCs that will be connecting up to four In-Sight vision systems.
  • Intel Core™ i7 processor running at 2.7GHz (or equivalent)
  • 4GB of available RAM
  • 2.5GB of available hard-disk space
  • Video card capable of displaying 1920 x 1080 resolution at 32-bit color depth (the DPI Display setting must be set to 96 DPI)
  • Gigabit Network Interface Card for connecting to In-Sight vision systems

Operating System Requirements

In-Sight software has been tested on the following operating systems:

  • Microsoft® Windows® 10 Professional (64-bit)
  • Microsoft® Windows® 7 Professional, Service Pack 1 (64-bit)
  • Microsoft Windows Server 2008 R2, Service Pack 1 (64-bit)

Although In-Sight Explorer may function on other operating systems, systems not meeting the preceding requirements have not been tested and are not supported.

Supported Languages

  • English
  • Japanese
  • French
  • German
  • Spanish (European)
  • Korean
  • Chinese (Simplified)

Supported In-Sight Vision Systems/Sensors

Firmware Version Support

In-Sight 5.3.0 software contains three firmware versions: In-Sight 4.10.3, In-Sight 5.2.2 and In-Sight 5.3.0. In-Sight vision systems with older firmware versions may work properly; however, some features are unsupported with older firmware versions and are not fully tested. For optimal performance, vision systems running older firmware should be updated to the most recent, supported firmware versions.

Note: For a complete list of models and supported firmware versions, refer to the Firmware Versions topic in the In-Sight® Explorer Help file.

In-Sight Firmware 4.10.3

  • In-Sight Micro 1000 series vision systems
  • In-Sight 5000 series vision systems (except In-Sight 5705 and 5705C vision systems)
  • In-Sight 7000 series vision systems

In-Sight Firmware 5.2.2

  • In-Sight Advantage Engine

In-Sight Firmware 5.3.0

  • In-Sight 2000 series vision sensors
  • In-Sight 5705 and 5705C vision systems
  • In-Sight 8000 series vision systems

Microsoft .NET Framework 4.5

Microsoft .NET Framework 4.5 must be installed prior to installing the In-Sight software. The installer will attempt to download/install .NET 4.5 prior to installation if it is not detected on the system.

New Features

In-Sight Explorer

New Feature
Supports the new In-Sight 2000-120C and 2000-130C color vision sensors.
In-Sight 2000 series vision sensors running In-Sight 5.3.0 firmware now support the In-Sight CIO-1400 I/O module.
In-Sight 5705, 5705C, 5715 and In-Sight 8000 series vision systems running In-Sight 5.3.0 firmware now support the In-Sight CIO-MICRO I/O module.

Added the Modbus TCP Server protocol to the Network Settings dialog as an Industrial Ethernet protocol selection for the In-Sight vision systems running 5.3.0 firmware.

Note: The Modbus TCP Server protocol is also supported on the In-Sight vision systems running In-Sight firmware version 4.10.3 or earlier; however the Modbus TCP Server 5.3.0 implementation is different from the 4.x.x implementation. For more information, refer to the Modbus TCP Communications topic in the In-Sight Explorer Help file.
Added support for the Mitsubishi MELSEC iQ-F and iQ-R series controllers (SLMP Scanner Settings dialog).

The following basic native mode commands are now supported on the In-Sight 2000 series vision sensors:

  • File & Job Commands: Load File (LF), Store File (TF), Read File (RF), Write File (WF), Delete File (DF), Get File (GF), Set Job (SJ), Store Job (TJ), Read Job (RJ), Write Job (WJ), Delete Job (DJ) and Get Job (GJ)
  • Image Commands: Read BMP (RB) and Write BMP (WB)
  • Settings & Cell Value Commands: Get Info (GI), Read Settings (RS), Write Settings (WS), Store Settings (TS), Set IP Address Lock (SL) and Get IP Address Lock (GL)
  • Execution & Online Commands: Set Online (SO), Get Online (GO) and Reset System (RT).

The Sensor filmstrip now displays passing and failing results separately within the filmstrip for In-Sight Micro 1000 series, In-Sight 5000 series and In-Sight 7000 series vision systems running 4.10.3 firmware. The Sensor Filmstrip Settings dialog has been updated to include a Separate Pass and Fail Results option from the Queue drop-down. When selected:

  • New Pass Results and Fail Results controls are enabled in the Sensor Filmstrip Settings dialog, and used to specify the number of passing and failing results stored to the vision system.
  • New Pass Results and Fail Results buttons are displayed from the filmstrip and used to separately toggle the display of passing and failing results in the filmstrip.

EasyBuilder

New Feature

The following features have been added to the In-Sight 2000 series color vision sensors:

  • Added the Color Pixel Count Presence/Absence Inspection tool, which is used to detect the presence/absence of specific colors in a region of interest.
  • Added the White Balance Region and Set White Balance buttons to the Set Up Image application step, for removing inaccurate color casts in the image.

The following features have been added to the In-Sight 2000-130 and 2000-130C vision sensors:

  • Added the Field of View (Width) control to the Set Up Image application step, which converts the Distance and Diameter Measurement Inspection tools' results to real-world units.

    Note: The Angle Measurement Inspection tool returns an angle value.
  • The Measurement and Counting Inspection tools now return the results in numeric value, in addition to pass/fail status.

Added the Modbus TCP Server protocol to the Communication application step for the In-Sight vision systems/sensors running 5.3.0 firmware.

Note: The Modbus TCP Server protocol is also supported on the In-Sight vision systems running firmware version 4.10.3 or earlier.
Added support for the Mitsubishi MELSEC iQ-F and iQ-R series controllers (Communication application step).

Added the Shape control (Composite Region, Model and Search tabs) and the Change Region to right-click option (displayed when right-clicking on a composite, model or search region in the image), which allow you to change the shape of selected region (Rectangle, Circle, Annulus or Polygon). This feature is supported on the following tools:

Note: The Shape control is not available on the In-Sight 2000 series vision sensors.
  • Composite Region:
    • Location tools: Blob, Blobs (1-10), Color Blob and Color Blobs (1-10)
    • Presence/Absence tools: Brightness, Contrast, Pixel Count, Color Pixel Count, Blob and Color Blob
    • Measurement tools: Blob Area, Blob Areas (1-10), Color Blob Area and Color Blob Areas (1-10)
    • Counting tools: Blobs and Color Blobs
    • Identification tools: Color and Color Model
    • Defect Detection tool: Surface Flaw
  • Model and Search Region:
    • Location tools: PatMax RedLine Pattern, PatMax Pattern, PatMax RedLine Patterns (1-10) and PatMax Patterns (1-10)
    • Presence/Absence tools: PatMax RedLine Pattern and PatMax Pattern
    • Counting tools: PatMax RedLine Patterns and PatMax Patterns
    • Identification tools: PatMax RedLine Patterns (1-10) and PatMax Patterns (1-10)

The Sensor filmstrip now displays passing and failing results separately within the filmstrip for In-Sight Micro 1000 series, In-Sight 5000 series and In-Sight 7000 series vision systems running 4.10.3 firmware. The Filmstrip application step has been updated to include a Separate Pass and Fail Results option from the Queue drop-down. When selected:

  • New Pass Results and Fail Results controls are enabled in the Filmstrip application step, and used to specify the number of passing and failing results stored to the vision system.
  • New Pass Results and Fail Results buttons are displayed from the filmstrip and used to separately toggle the display of passing and failing results in the filmstrip.

Changes & Fixes

Notes:

  • Please see past In-Sight Explorer Release Notes for changes and fixes in previous releases. The past 5.x.x Release Notes are available in the In-Sight Explorer Help file.
  • Change Request numbers (CR#) have been included (where applicable) to improve tracking of Known Issues reported via Cognex Technical Support.
CR# Change/Fix
40635 It is now possible to connect to In-Sight 2000 vision sensors with a static IP address on remote subnet. Previously, connecting over a subnet worked only when the sensor was configured for DHCP.
35848 & 36340 The SLMP Scanner Setting dialog no longer displays the status message “Connection has not been established” or “ERR String index: -1” incorrectly when a connection has been successfully established.
N/A

The following changes have been made to the ReadUserDataBuffer, ReadLatchedUserDataBuffer and WriteResultsBuffer functions for the In-Sight vision systems running 5.3.0 firmware:

  • Now support the Modbus TCP Server protocol via the Protocol parameter.
  • Added the Byte/Word Order parameter. This parameter is available only when the Modbus TCP Server protocol is selected.
43088 In-Sight 2000 series vision sensors now support the Image Buffers dialog (Sensor menu > Image Buffers), which allows the number of image buffers allocated in vision sensor memory to be changed. In some higher speed applications, increasing the number of image buffers will minimize the possibility of missed acquisition triggers.
N/A EasyBuilder has been modified to display the Results tab (Palette) by default in all Application Steps.
N/A EasyBuilder tools that display a Histogram chart while the vision system is Offline will now display the Histogram chart when the vision system is Online.
N/A The Repeating Trigger option (Image menu) is now available for In-Sight 8000 series vision systems and In-Sight 5705 and 5705C vision systems. Previously, this option was available only for 2000 series vision sensors.
N/A The TCP/IP and UDP protocols (Communication application step) are now supported on all In-Sight 2000 series vision sensor models. Previously the TCP/IP and UDP protocols were not supported on the In-Sight 2000-110 and 2000-120 vision sensors.
N/A The ± 10% Pattern Tolerance button (Pattern Location and Pattern Presence/Absence tools) is now available on all In-Sight 2000 series vision sensor models. Previously, this button was not available on the In-Sight 2000-110 vision sensor.
N/A

EasyBuilder has been modified to display the result graphics of the Pixel Count and Color Pixel Count tools for In-Sight 2000 series vision sensors in all Application Steps.

Note: When the vision sensor is online, the result graphics of the selected Pixel Count or Color Pixel Count tool will be displayed. When the vision sensor is offline, the result graphics for all the Pixel Count or Color Pixel Count tool will be displayed.
41507 The Real-Time Ethernet Trigger option (AcquireImage property sheet and Set Up Image application step) has been renamed to Industrial Ethernet. The Real-Time Ethernet Protocols group box in the Network Settings dialog has also been renamed to Industrial Ethernet Protocols.
N/A The Q/L Series (3E Frame) Controller Type in the SLMP Scanner Settings dialog has been renamed to iQ-F/R/Q/L Series (3E Frame). The Q/L Series (3E Frame) Controller Type in the Communication Application Step in EasyBuilder has also been renamed to iQ-F/R/Q/L Series (3E Frame).
42667

The following Set Up Image control/selections have been renamed.

  • The Target Brightness control has been renamed to Target Image Brightness.
  • Light Control Mode's Exposure Controlled, Always On and Disabled selections have been renamed to On (Exposure), On (Continuous) and Off, respectively.

Known Issues

Note: Change Request numbers (CR#) have been included (where applicable) to improve tracking of Known Issues reported via Cognex Technical Support.
CR# Issue Affected Firmware Version
43098

When loading a job saved using 5.2.3 or earlier firmware on an In-Sight 2000 series vision sensor, the maximum Light Intensity will increase for some ranges of Exposure settings, resulting in a brighter image:

  • 640x480 resolution: Exposures of 3.5ms - 8.2ms
  • 640x480 resolution, Image Magnification Mode: Exposures of 1.8ms - 4.9ms
  • 800x600 resolution, Image Magnification Mode: Exposure of 2.2ms - 5.1ms
5.3.0
42511

When using Manual Exposure with an In-Sight 2000 series monochrome vision sensor, the image that is acquired for any Exposure value will be slightly brighter than with previous firmware versions. For applications that are highly sensitive to changes in image brightness, you may need to reduce the Exposure value in the Set Up Image step by up to 0.180 ms in order to match the image brightness achieved with a previous firmware version.

Note: If you are using Auto Exposure, this change has no effect because the Exposure setting will be adjusted after every acquisition.
5.3.0
43186 While configuring a Serial Text, Serial Native, TCP/IP or UDP device in the Communication application step on an In-Sight 2000 series vision sensor, the FormatString dialog will show #ERR in the Output String box. To see the Output String, you must click OK to close the dialog, and then the Output String is displayed correctly in the Format Output String tab. 5.3.0
42550 In-Sight Track & Trace job files are not supported on In-Sight models running 5.1.0 and later firmware versions. 5.3.0
36100 When a Pixel Count tool is using a polygon region, the min/max range limit handles on the Pixel Count Meter and Pass Range slider bar will shift left and right after each inspection. The min/max limit values themselves are not changed, and the result of the inspection is not affected. 5.3.0
32542 EasyBuilder sample jobs are not supported on vision systems or vision sensors running firmware version 5.1.0 and later, however jobs with compatible tools may still load properly. 5.3.0
31638

After renaming the Host Name of an In-Sight vision system or vision sensor configured for PROFINET using the Add Sensor/Device to Network dialog, when attempting to re-connect the vision system or vision sensor to PROFINET, the connection is not established.

Workaround: Restart the vision system or vision sensor after renaming the Host Name. Alternatively, use the Network Settings dialog to rename the Host Name of the vision system or vision sensor, which prompts the user to restart the vision system or vision sensor to make configuration changes to take effect.

5.3.0
31905 The ability to specify the Link Speed network setting is not available for In-Sight 2000 series vision sensors and In-Sight 8000 series vision systems. Even if a different option is chosen, the vision system always uses Auto-Negotiate to determine the fastest Ethernet speed and duplex modes supported by the network device. 5.3.0
35828 If the vision system is triggered via an industrial Ethernet communication protocol, the JobPass signal is only sent if the job contains a WriteResultsBuffer function. This is not an issue for EasyBuilder applications. 5.3.0
31717 The In-Sight 8405 vision system only supports the Normal Orientation setting when acquiring images, and the Orientation parameter in the AcquireImage Property Sheet is disabled. 5.3.0
32781 The FindPatMaxRedLine function’s XY Overlap setting may be ignored. For example, when searching for two targets which overlap by a very small amount, only one match may be found, regardless of the XY Overlap setting. 5.3.0
32751

The FindPatMaxRedLine function's Ignore Polarity setting can produce unexpected results when the search image has the inverse polarity from the training image. For example, false matches may be found on a blank background having the inverse polarity from the training image.

Workaround: If Ignore Polarity is necessary in the application, it is recommended to set the Fine Granularity setting to 1 or widen the Angle/Scale Find Tolerances.

5.3.0
31706

In the TCPDevice, UDPDevice, WriteFTP, WriteImageFTP, ImportData, ExportData and List Property Sheet, the Host Name drop-down menu does not list Host Names of In-Sight vision systems and/or emulators on the network.

Workaround: Manually enter the host name or the IP address of the target vision system/emulator in the Host Name field.

5.3.0
30814

In-Sight Explorer may recognize a valid symbolic tag name as invalid when the symbolic tag name is in the form of a cell name with the value greater than 32766. For example, when the Extended Native Mode command EV SetCellName(B3,"A32767") is issued, the command will be executed successfully and the symbolic tag name "A32767" will be inserted in cell B3. However, when the Symbolic Tag Editor dialog is opened from In-Sight Explorer, a symbolic tag name error is displayed in cell B3.

Workaround: Do not use a cell name or the form of a cell name for a symbolic tag name.

5.3.0
28320

If a SurfaceFlaw function is configured with an angled or curved region, and the Straighten Images parameter is enabled and the Show parameter is set to the "input and results graphics" option, the only output that will be displayed will be the red overlay graphics.

Workaround: In this type of application scenario, set the Show parameter to the "results graphics" option to view the straightened image and graphics.

5.3.0 & 4.10.3
28114

If the In-Sight Explorer application is left running for several days with multiple Spreadsheet View connections open, the Spreadsheet View toolbars may be drawn in the wrong location, regardless of user interaction (i.e. turning the toolbars on or off, or attempting to move them to the correct location). The toolbars and menus still function, but they cannot be repositioned.

Workaround: To re-enable the repositioning of the toolbars, close and restart the In-Sight Explorer application (it may be necessary to use the Windows Task Manager to force the application to exit).

5.3.0 & 4.10.3
27205

In high-precision applications, differences of less than a pixel may be reported if a FindPatMaxPatterns function is constructed to find the patterns returned by a TrainPatMaxPattern function, and the two functions use different external regions for their search and training, respectively. However, if either of the two functions reference an external region that is angled and/or curved, the pixel differences may be much larger.

Workaround: When constructing the job, ensure that the FindPatMaxPatterns and TrainPatMaxPattern function reference the same external region for both searching and training, or use the internal regions of both functions for the searching and training.

5.3.0 & 4.10.3
32479

Updating the firmware of an In-Sight vision system while connected to a POWERLINK network will result in a code 13710, with the vision system needing to be power cycled and the files restored (the firmware will be successfully updated, however).

Workaround: Before updating the vision system's firmware, follow these steps:

  1. Remove the vision system from the POWERLINK network, and connect the vision system to a network port on the same subnet as the computer running In-Sight Explorer.
  2. Power cycle the vision system.
  3. Update the firmware while the vision system in Ethernet mode.
  4. Place the vision system back onto the POWERLINK network.
  5. Power cycle the vision system.
4.10.3
27377

If a PLC project created in the English version of GXWorks2 is downloaded to the PLC, and then uploaded to a Japanese version of GXWorks2, In-Sight 5000 and In-Sight 7000 series vision systems will be missing their icons and descriptive information. This issue also occurs if the process is reversed, i.e. the PLC project is created in the Japanese version of GXWorks2 and then uploaded to an English version of GXWorks2.

Workaround: Keep PLC projects within the same language of GXWorks2.

4.10.3
27483

While editing the SLMP Scanner protocol in the EasyBuilder View Communications Application Step, if changes are made in the Format Output Data and/or Format Input Data tabs, and the user leaves the Communications Application Step and then selects Undo Communications Changes from the Edit menu, the slmpoutaddressmap file will be corrupted.

Workaround: Do not use the Undo Communications Changes option from the Edit menu; manually edit the necessary changes instead.

4.10.3
26990

While connected to a Mitsubishi iQ Sensor Solution and an In-Sight vision system, if an attempt is made to change parameter settings (such as Set Parameter or Set IP) while the vision system is Online, a failure code (C05C) is not properly issued.

Workaround: Do not attempt to change parameter settings of the vision system while it is Online. If attempting to change settings while Online, a C05C code, which indicates that write processing has been aborted, should be issued.

4.10.3